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Tech Article:
Getrag G360 to NV4500HD Conversion
Tech Article: Preventative Maintenance for Dodge Second Generation Front Axles
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Tech Article: 5th Gear Failures & Solutions
NV4500 Conversions
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Tech Article:
 Cast Iron NV4500 Tailshaft Housings
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Tech Article: Dana Rear Axle Component Failures
Tech Article: Causes of Manual Transmission Failures
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www.4x4repairmanuals.com 4x4techinfo.com

4x4 TECHNICAL LIBRARY

Need accurate service information on specific repair procedures for domestic 4x4's back to 1955?

We have available accurate, very detailed, illustrated, job specific 4x4 Tech publications to help you service your vintage or late model 4x4 right the first time.

 

All downloads are readable in Adobe pdf version 9.0 or higher.  Updated Adobe Reader is free at www.adobe.com.  All download links are live for 48 hours after purchase to allow high resolution printing and, or to save to your computer for future reference.  (Note:  The link no longer works after the 48 hours so you need to save the download to your computer.)

 


See Our What's New Web Page

Transmission and Transfer Case Manuals

TM1003 NV4500 Transmission Service Manual
All inclusive service and repair manual has 116 Pages and is lavishly  illustrated with over 400 color photographs. Covers step by step disassembly, inspection, and reassembly including cover service and Torque King Installation.  Five pages of full color exploded views. Color parts identification guide, specifications, Frequently Asked Questions, and Tech Articles. Provides tool and torque specifications. Absolutely the best NV4500 technical publication for both first time rebuilders and experienced drivetrain specialists. Covers service procedures for GM, GMC, Chevy, NV4500, MT8, MW8 and Dodge NV4500 and NV4500HD manual 5 speed transmissions. Click on the thumbnails below to see an 800 pixel wide jpeg image of selected pages.  Roberts, MT 2006, 8
˝" x 11". TM1003 Includes the entire content of TM1004 NV4500 Exploded Views and Parts Guide.


TM1003 Front Cover

TM1003 Page 20

TM1003 Page 43

TM1003 Rear Cover

 

TM1003P Printed NV4500 Service Manual with plastic covers.  Comb bound so it will open flat on your workbench. Printed Manual $49


 
TM1003CD Convenient pdf format NV4500 Service Manual burned on a CD-R disc.  Requires Adobe reader 7.0 or higher preferred.  Enabled for high quality printing.  $19.95


 
TM1003DL Download direct to your computer now, Adobe pdf format NV4500 Service Manual.  Requires Adobe reader 7.0 or higher preferred.  Enabled for high resolution printing. 28.8 MB  only $19.95


 
NV4500 Overhaul Video
V1003DVD Exceptionally detailed step-by-step disassembly and reassembly of the popular NV4500 5 speed transmission.  Full color with close-ups of tricky service operations.  If you like visuals aids, this is for you!54 Minutes.  Available in high quality DVD+R format.  $29.95


 

TM1004 NV4500 Exploded Views and Parts Guide
For all New Venture 5 speed NV4500 and NV4500HD manual transmissions in Chevy, GM, GMC or Dodge 4x4 and 4x2 trucks and SUV's. Five pages with color exploded views and descriptions, three page color gear and shaft guide, 5 page color small parts guide.  Click on the thumbnails below to see an 800 pixel wide jpeg image of selected pages.  Roberts, MT 2006, 8
˝" x 11".  The entire content of this manual is included in the TM1003 NV4500 Service Manual.


TM1004 Front Cover

TM1004 Page 6

TM1004 Page 8

TM1004 Rear Cover

TM1004P Printed NV4500 Exploded Views and Parts Guide with plastic covers.  Comb bound so it will open flat on your work bench. 15 Tech pages.  only $12.95

 


TM1004DL Download direct to your computer our pdf format NV4500 Exploded Views and Parts Guide.  Requires Adobe reader 7.0 or higher preferred.  Enabled for high resolution printing.  Download your NV4500 Exploded Views and Parts Guide right now! 2.46 MB. only $6.95


 
 
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NP205 Transfer Case Technical Service Manual 
Complete NP205 shop manual with over 375 color photographs is your indispensable NP205 resource for repair procedures and parts identification.   Complete coverage of disassembly, inspection, and reassembly procedures plus, shop notes, tool recommendations, complete parts guide, and full color exploded views including  right drop and left drop models plus GM specific parts. Covers  New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and  International Harvester (IHC) 4x4 vehicles from 1969-1993.  84 pages.   Roberts, MT 2006, 8˝" x 11"Click on the thumbnails below to see an 800 pixel wide jpeg image of selected pages.  This manual includes the entire content of TM2002 NP205 Exploded Views and Parts Guide.


TM2000 Front Cover

TM2000 Page 8

TM2000 Page 60

TM2000 Rear Cover
TM2000P Printed NP205 Shop Manual is comb bound with plastic covers to open flat on your work bench.  $39.95  


TM2000CD Convenient pdf format NP205 Shop Manual burned on a CD-R disc.  90 total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high quality printing.  only $19.95


 
TM2000DL Download NP205 Shop Manual Now! direct to your computer.  Popular pdf format, 90 total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high resolution printing. 21.5 MB. only $19.95


 
 
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TM2002 NP205 Exploded Views and Parts Guide
Fully Illustrated with dozens of crisp color photographs for easy parts identification.  This manual includes 10 page parts identification guide and full color exploded views including  right drop and left drop models plus GM specific parts. Covers  New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and  International Harvester (IHC) 4x4 vehicles from 1969-1993.  Adobe pdf format, 24 total pages.   Roberts, MT 2006, 8˝" x 11".  Requires Adobe Reader version 7 or higher to open download file with version 9 or higher preferred for best results. Click on the thumbnails below to see an 800 pixel wide jpeg image of selected pages.  The entire content of this manual is included in the TM2000 Service Manual


TM2002 Front Cover

TM2002 Page 3

TM2002 Page 12

TM2002 Rear Cover
TM2002P Printed NP205 Exploded Views and Parts Guide is comb bound with plastic covers to open flat on your work bench. 18 Tech pages. only $13.95  


TM2002DL Download  NP205  Exploded Views and Parts Guide direct to your computer now when you need it!  Popular pdf format, 26 total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high quality printing. 1.5 MB.   $6.95


 
 
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Chevy/GMC

Front Axle and Steering:
TSB4715DL Front Wheel Bearing Service for 1977˝-1991.  5 pages, 25 Color Photos. Download Now! 582 KB. only $4.49


 
   

TM5000 Saginaw Manual Steering Gear Overhaul..........
TM5001 Solid Front Axle Alignment (Generic)..................

Propeller Shaft
Go to our 4x4repairmanuals.com website for Download and Print Publications
 

Transfer Case:
TM2000 NP205 Service Manual

Rear Axle:
TM8311 1973-up Full Float Rear Wheel Bearing and Hub Service

 


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Dana-Spicer Axle

Pinion and Differential Bearing Service On Dana-Spicer Monobeam Axles TM4400.  Covers correct service procedures to replace pinion and differential bearings on Dana Spicer solid axle models 30, 35, 44, 50, 60, 61, 70, and 80.  Fully illustrated with over 75 color photographs.  Includes torque specs and recommended tools. 26 pages. Roberts, Montana 2007, 8-1/2"x11".  Comb bound with plastic covers.  (Choose USPS Priority Mail for cheapest shipping option.)
TM4400P Pinion and Differential Bearing Service On Dana-Spicer Monobeam Axles.  Printed Version  only $19.95  


TM4400CD Convenient pdf format Manual burned on a CD-R disc.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high quality printing.  only $9.95


TM4400DL Download Pinion and Differential Bearing Service On Dana-Spicer Monobeam Axles Manual Now! 3.46 MB. only $7.98


 
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Dodge

Cummins Engine:

TSB6000DL Cummins Rear Crankshaft Seal Replacement.  For 1994-2007 with 5.9 liter engine.  Download Now!  Includes detailed seal replacement service procedures, wrench sizes, and torque specs!  Two pages, 4 line drawings. 154KB  only $1.99 


 


Front Axle and Steering:  4x4 Dodge Ram Front Axle & Hub
TSB4515DL 4x4 Front Hub Replacement 1994-1999 Dodge Ram 2500 & 3500.  Download Now! 4 pages, 16 Color Photos. 491 KB. only $3.49


 
   
TSB4620DL Inner Axle Seal Replacement. Download Now! 8 pages, 31 Color Photos. 793 KB.  only $4.99


 
TSB4586DL 4x4 Dodge Truck Ball Joint Service 9.25 AAM Axle. 6 pages, 22 Color Photos. 616 KB. Download Now! only $4.49


 
TSB4597DL Dodge Truck 9.25 AAM Axle Shaft Service.  4 pages, 14 color photos, 1.15 MB. Adobe pdf.. $3.49


 

Propeller Shaft:

Driveshaft & Universal joint service manual

Saginaw Constant Velocity Joint is mainly found in Dodge and General Motors vehicles. Saginaw CV joints are one of two types of double Cardan Constant Velocity joints typically found on North American built 4x4 vehicles.
Driveshaft and Universal Joint Service Manual 
Complete driveshaft repair and service manual has over 300 color photographs!  Topics include: History, Safety, General Service, Inspection, Driveshaft Removal/Reinstallation, External Snap Ring Service, Internal Snap Ring Service, Double Cardan Constant Velocity Techniques, Center Bearing Replacement, Slip Yoke Service, Exploded Views, Part Descriptions, Identification/Sizing, Torque Specs, Special Tools, and technical subjects such as Balance and Angles.  74 pages of indispensable information on how to properly service and maintain your driveshafts (also known as propeller shafts).  Click on the thumbnails below to see an 800 pixel wide jpeg image of selected pages. 

TM3000 Front Cover

TM3000 Page 4

TM3000 Page 60

TM3000 Rear Cover
TM3000P Printed Driveshaft & Universal Joint Service Manual. only $34.95


TM3000CD Convenient pdf format Driveshaft and Universal Joint Service Manual burned on a CD-R disc.   total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high quality printing.  only $19.95


TM3000DL Download Manual Now! direct to your computer.  Popular pdf format,  total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high resolution printing. MB. only $19.95


 
Download Driveshaft Tech Service Bulletins
We have taken our comprehensive TM3000 Driveshaft and Universal Joint Manual and broken it into 12 downloadable Technical Service Bulletins (TSB).  Each TSB is a complete TM3000 chapter focused on specific repairs and procedures.   Download the service information you need right now to get your rig back on the road.  TSB3500 and TSB3511 should be considered a prerequisite for performing driveshaft service as they have essential service information that is applicable to all shaft and joint types.  Download files require Adobe
® Reader® 7.0 or higher to view pages (9.0 or higher preferred).  All files are enabled for high resolution printing.
How to order Downloads

1 of 36 Photos
TSB3500:  History, Joint Types, General Service Methods, Inspection.  8 tech pages, 36 photos.  Popular pdf format, 9 pages, 1.95 MB. $2.99  

1 of 28 Photos
TSB3501:  Driveshaft Removal and Reinstallation.  5 tech pages, 28 photos.  Popular pdf format, 6 pages, 2.06 MB. $2.99  

1 of 21 Photos
TSB3502:  External Snap Ring Single Cardan U-Joint Service.  5 tech pages, 21 photos.  Popular pdf format, 6 pages, 1.68 MB. $3.49  

1 of 63 Photos
TSB3503:  Spicer Style External Snap Ring Constant Velocity Service.  14 tech pages, 63 photos.  Popular pdf format, 15 pages, 4.65 MB.  $4.99  

1 of 17 Photos
TSB3504:  Internal C-Clip Single Cardan Universal Joint Replacement.  4 tech pages, 17 photos.  Popular pdf format, 5 pages, 1.33 MB.  $2.99  

1 of 43 Photos
TSB3505:   Saginaw Type Constant Velocity Service.  10 tech pages, 43 photos.  Popular pdf format, 11 pages, 3.32 MB.  $4.99  
TSB3506 TSB3506:  Pressed On Center Bearing Replacement 4 tech pages, 18 photos.  Popular pdf format, 5 pages, 1.36 MB.  $2.99

  TSB3507:  Driveshaft Slip Yokes.  4 tech pages, 16 photos.  Popular pdf format, 5 pages, 1.29 MB. $3.49  
  TSB3508:  Exploded Views and Parts Guide.  5 illustration pages. Popular pdf format, 6 pages, 797 KB. $3.99  
     
     
     
     
     
     

 

Rear Axle:
TSB4008DL 1994-2002 Dodge Rear Wheel Bearing Adjustment.  2 pages, 10 Color Photos. 382 KB.  Download Now! only $2.99


 
 

 
Ford

1999-2004 Super Duty® Front Axle

TM4688P 4x4 Hub, Axle Shaft, Ball Joint, & Axle Shaft Seal Service on 1999-2004 Ford Super Duty & 2000-2006 Ford Excursion.  76 full color printed tech pages with precise and detailed service instructions, plus a color photo for every step.  Includes close to 400 color photographs and color exploded views.  Comprehensive service information for replacing Front Axle Shaft Oil Seals, Axle Universal Joints, Ball Joints, Knuckle Seals, Axle Shaft Needle Bearings, Wheel Hubs, and Hublocks.  Also covers basic Front Brake Service.  Includes complete torque specs, & tool recommendations.  $39.95


TM4688CD Convenient pdf format Manual burned on a CD-R disc.  84 total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high quality printing.  only $19.95


TM4688DL Download Manual Now! direct to your computer.  Popular pdf format, 84 total pages.  Requires Adobe reader 7.0 or higher to view pages with 9.0 or higher preferred.  Enabled for high resolution printing.  only $19.95


TM4637P Super Duty® Front Axle Technical Manual
A color illustrated, printed shop repair manual that covers Front Hub(TSB4594), Front Axle Shaft Service(TSB4610), Ball Joint(TSB4591), and Inner Axle Seal Replacement(TSB4643) plus torque specs.  Convenient 8˝" x 11" open flat book with plastic covers.  17 pages of technical information plus 2 pages of full color exploded views.  (Choose USPS Priority Mail for cheapest shipping option.) $19.95

 


TSB4591DL Super Duty® Ball Joint Service.  5 pages, 19 Color Photos. 553 KB.  Download Now! only $4.49


 
TSB4594DL Super Duty® Front Hub Service. 3 pages, 12 Color Photos. 363 KB.  Download Now! only $3.99


 
TSB4610DL Super Duty® Front Axle Shaft Service. 4 pages, 18 Color Photos. 472 KB. Download Now! only $4.49


 
TSB4643DL Super Duty® Inner Axle Seal Replacement. 5 pages, 17 Color Photos. 502 KB. Download Now! only $4.49


 

TSB4644DL Super Duty® Expanded Views & Parts Guide for Ford Excursion & 1999-2004 Ford Super Duty® 4x4 Front Drive Axles 14 total pages, includes 2 pages of full color exploded views, plus Parts Guide with color photos and descriptions of every part! only $4.99


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Jeep

Propeller Shaft:
Go to our 4x4repairmanuals.com website for Download and Print Publications

 

 


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