New Download!
TSB4644
Exploded
Views & Parts Guide for Ford Excursion & 1999-2004 Ford
Super Duty®
4x4 Front Drive Axles
14 total pages, includes 2 pages
of full color exploded views, plus Parts Guide with
color photos and descriptions of every part! only
$4.99
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BALL JOINT KITS |
QK4591
Super Duty Ball Joint Kit
Tech Note: Ford designed the knuckle
seal so it will be damaged when the axle shafts are removed. We strongly advise that you
order QK4610 Knuckle Seal Kit along with your ball joint set.
TSB4591
Printed Version $6.99 ppd.
(mailed First Class to US addresses
only.)
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Original Equipment 4x4 Ball Joints for
your
1999-2004 F250, F350, F450, and F550 Super Duty trucks with Dana 50 or 60 Monobeam axle
are Made in U.S.A.. Standard Kit includes 4 ball
joints with hardware, cotter keys for the tie rod ends, ball
joint installer sleeves, Threadlocker, anti-seize, and disc brake
caliper lube. Choose either Factory Lubed, or
Greaseable ball joints. (#24,
25, 26, 29, 31, 32 on TSB4644 or TM4637 Axle Exploded View Page) Made in U.S.A.
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QK4591 Kit with Installers and factory lubed ball
joints $249.95 |
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QK4592 Kit with factory lubed ball joints, but No
Installers $199.95 |
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QK4591G Kit with Installers and Greaseable ball joints
$324.95 |
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QK4592G Kit with Greaseable ball joints, but No
Installers $274.95 |
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DOWNLOAD
Now!
Color
Illustrated, Step-by-Step
Tech Service Bulletin
TSB4591
1999-2004 4x4 Ford Super
Duty
Ball Joint Replacement
Includes
detailed
ball joint service procedures, wrench sizes, and torque specifications!
5 pages, 19 color photos, 553KB. $4.49
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QK4610
Knuckle Seal and Tool Kit
The installer is also available separately
from our Ford Tools Page and 4x4tools.com
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DOWNLOAD NOW!
Color
Illustrated, Step-by-Step
Tech Service Bulletin
TSB4610
1999-2004 4x4 Ford Super Duty Front Axle Shaft Service!
Includes
detailed
axle shaft and knuckle seal service procedures, wrench
sizes, and torque specifications! 4 pages, 18 color
photos. 472KB. $4.49
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1998˝-2004
Super Duty Knuckle Seal Kit includes our heavy-duty T1515
Knuckle Seal Installer, Knuckle Seals, wheel hub to knuckle
o-rings and lockout hub o-rings.
Seal replacement is required anytime the axle shaft is removed
to prevent vacuum leaks and or water infiltration. Use the
T1515 for damage free
installation of the knuckle seal on the outer axle shaft and
then use it to seat the axle shaft assembly in the knuckle to
the proper depth.
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QK4610 Knuckle and Hub
Seal Kit for 1998-up Ford Super Duty includes T1515
seal installer, 1st design
axle shaft/knuckle seals, hub body o-rings, plus o-rings for the free-wheel hubs $229.95 |
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QK4610S Knuckle and Hub
Seal Kit for 1998-up Ford Super Duty includes T1515
seal installer, 2nd design
shielded axle shaft/knuckle seals, hub body o-rings,
plus o-rings for the free-wheel hubs $309.97
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QK4637
Super Duty Knuckle Seal Kit
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1998˝-2004
Super Duty Knuckle Seal Kit includes (2) Knuckle Seals, (2) wheel hub to knuckle o-rings,
(2) hub snap rings, and (2) lockout hub o-rings.
Seal replacement is required anytime the axle shaft is removed
to prevent vacuum leaks and or water infiltration. Knuckle seals
require installation tool T1515.
(#1, 3, 12, 16) on TSB4644 or TM4637 Axle Exploded View Page)
(See next block for Knuckle
Seal descriptions.)
QK4637 Super Duty Knuckle
Seal Kit with 1st design knuckle seal $99.96 |
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| QK4637S Super Duty Knuckle Seal Kit with
2nd design shielded
knuckle seals $179.97 |
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Knuckle Seal Design Change
The original 1st design knuckle seal design
(left) is unshielded and was used from 1999 to early 2002.
A 2nd design, redesigned seal with a shield on the inboard side
(right) was introduced in late 2001 or early 2002. The
early seals will work on all 1999-2004 Super Duty's. The
later, shielded seal will only fit outer axles with a step
diameter of approximately 3.115". We have seen trucks all
the way back to late 1999 with the 3.115" diameter step, but
many trucks built prior to 2002 will have outer shafts with a
step diameter of 3.210" which will not accept the shielded seal.
We recommend you order replacement seals that match the seal
type your truck originally came with. Dan the Gear Man® Tech
Note: Our new, QU40318 replacement outer axle shafts have the
3.115" step and can be used with either seal style. |
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Pressing Knuckle seal on Outer Axle Shaft.
Tool bottoms against axle shaft when seal is at proper location
on axle shaft |
Knuckle Seal Installation
Ford knuckle seals are the toughest
seals to install we have ever come across. The seal is of
a complicated unitized design that is easily damaged without the
correct installer. In fact the knuckle seal is virtually
impossible to install without damage unless a tool like our
one piece, rugged 12 pound T1515 Knuckle Seal Installer is used
to drive or press the seal on. Not
only is the seal an extremely tight fit to the shaft, it also
must be installed to a specific depth on both the axle shaft and
in the knuckle. A damaged seal will allow water to
enter and vacuum to escape. Our T1515 Knuckle Seal
Installer can be purchased separately from our
Ford Tools page or
4x4tools.com
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Seating Axle Shaft in Knuckle with T1515.
Tool stops when seal is at
correct depth |
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QU40385
Outer Thrust Washer Kit
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Outer Thrust Washer Kit includes two steel thrust washers
and one plastic thrust washer. These washers fit
between the wheel hub and axle shaft snap ring.
Order two
kits to service the entire axle. (#43
on TSB4644 or TM4637 Axle Exploded View Page) Made in U.S.A.
| QU40385 Outer Thrust Washer Kit $11.95 |
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QU40155-2
Snap Ring Kit
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Axle Shaft Snap Ring Set. Replace those stretched
out and weakened axle shaft snap rings on your Super Duty! Use
one ring per side.
(#4 on TSB4644 or TM4637 Axle Exploded View Page) Made in U.S.A.
| QU40155-2 Snap Ring Set
$6.98 |
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QU40242-2
Inner Thrust Washer Kit
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Inner Thrust Washer Kit includes the special chamfered
thrust washers that fit between wheel hub and inner axle shaft
face. One thrust washer is used on each side. (#15
on TSB4644 or TM4637 Axle Exploded View Page) Made in
U.S.A.
| QU40242-2 Inner Thrust Washer Kit $14.98 |
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Axle Shaft Bearing Kit
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Axle Shaft Bearings are pressed in the
wheel hubs
and support the outer axle shaft. A critical, yet
often overlooked part that should be replaced during many front
axle service operations. Kit contains 2 bearings (1 for
each hub). (#14 on
TSB4644 or TM4637 Axle Exploded View Page) Made in U.S.A.
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QU40143-2 Axle Shaft Bearing Kit fits 1998-2004
Ford F-250, F-350, F450, and F550 Super Duty models $14.98
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AXLE UNIVERSAL ADD-ON KITS
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Axle Universal Joint Kit
Each Kit Includes 2 Joints
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Axle
U-Joint Kits for your Ford Super Duty. Choose from either
hot-forged
greaseable, or Torque King®
PREMIUM COLD_FORGED non-greaseable and cold-forged greaseable
axle u-joints. These are the best production u-joints of
their type that we have ever found.
(#18A on TSB4644 or TM4637 Axle Exploded View Page) For complete
information on the features and benefits of each joint type,
please go to our
Common Front Axle
Parts Page.
| QK4521FSDE Hot Forged Greaseable $94.97 |
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TK4525FSDE
Torque King® PREMIUM
Cold Forged Non-Greaseable $124.97
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TK4581FSDE
Torque King® PREMIUM
Cold Forged Greaseable $149.97 |
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AXLE SHAFTS |
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QU40318 Outer Axle Shaft
T1515 Axle Shaft and Knuckle Seal Installer is sold on
the Ford Tools Page
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Our TSB's and
Service Manuals make Great Gifts!!!
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Outer Axle Shafts are original
equipment replacements for
worn or broken shafts for your 2000-2005 Excursion or 1998-2004 Super Duty®
F250, F350, F450, and F550.
(#17 on TSB4644
or TM4637 Axle Exploded View Page) Made in
U.S.A.
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QU40318C Outer Axle Shaft for
2000-2005 Excursion or
1998-2004 Ford Super Duty F250, F350, F450, and F550.
Select the correct shaft by entering the information at
right. 6 digit Axle tag number that begins with
6 is optional, tag is held on front diff cover by 2
bolts. $119.97
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DOWNLOAD
Now!
New! Color
Illustrated
Tech Service Bulletin
TSB4610
1999-2004 4x4 Ford Super
Duty
Front Axle Shaft Service
Includes
detailed
axle shaft and knuckle seal service procedures, wrench
sizes, and torque specifications. 4 pages, 18 color
photos, 472 KB. $4.49
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TSB4610
Printed Version $5.99 ppd.
(mailed First Class to US addresses
only.) |
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4x4 FRONT HUB KITS |
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QK4688 Front Hub Assembly for Ford Super Duty® with 4 wheel ABS
(Call us for Hubs for Dual Rear Wheel Trucks)
Download Now!
TSB4644
Color
Front Axle Exploded Views and Parts Guide
for Excursion and 1999-2004 Ford Super Duty
14 pages.
$4.99 |
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| TM4637
Printed Color
Front Axle Tech Manual
for Excursion and 1999-2004 Ford Super Duty
Includes service information and 2 pages of exploded
views $17.95 + shipping |
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Complete Unitized Hub Assembly Kits are
original equipment quality replacements for Single Rear Wheel
Ford Super Duty® trucks built after 3-21-1999.
Each Kit includes Hub Assembly, four Mounting Studs,
Flanged Hub Retaining Nuts, Axle Shaft Support Bearing, Hub to
Knuckle O-Ring, threadlocker, anti-seize, & disc brake caliper lube. ABS version also comes with pickup unit and wire. Made in U.S.A. (#'s 8,
9, 10, 12, 14, 27, 42 on TSB4644 or TM4637 Axle Exploded View
Page)
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QK4688 Hub Kit for 2000-2005 Excursion, or 1999-2004
F-250 F-350 Super Duty Trucks
(built after 3-21-09) with Single Rear Wheels and
4-Wheel Anti-Lock Brakes. $359.98 |
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QK4689 Hub Kit for 2000-2005 Excursion, or 1999-2004
F-250 F-350 Super Duty Trucks
(built after 3-21-09) with Single Rear Wheels and
Rear
Wheel Anti-Lock Brakes
$359.98 |
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DOWNLOAD!
NEW!
Color
Illustrated, Step-by-Step
Tech
Service Bulletin
TSB4594
1999-2004 4x4 Ford Super Duty
Front Hub Service
Includes
detailed
hub service procedures, wrench sizes, and torque
specifications! 3 pages, 12 color photos. 363KB. $3.99 |
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TSB4594
Printed Version $4.99 ppd. (mailed
First Class to US addresses only.) |
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Steering Knuckles |
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Used Right Steering
Knuckle with new factory ball joints for 1999-2004 Ford
F-250 and F-350 Super Duty®
and 2000-2005 Excursion. |
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Used Left Steering
Knuckle for 1999-2004 Ford F-250 and F-350 Super Duty®
and 2000-2005 Excursion. |
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SEALS AND SMALL PARTS |
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QK4629
Outboard Seal Set |
Outboard Axle Shaft to Axle Housing Seals
press on inner shaft next to the yoke. It's function is
to keep dust and debris from entering the axle housing tubes.
Made in U.S.A. or Canada. Includes two seals. (#22
on TSB4644 or TM4637 Axle Exploded View Page)
Dan the Gear Man® Tech Tip: To maximize seal life and
prevent squeaks, apply a thin, uniform coat of a quality grease
to the seal lip.
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QK4629
Outboard Axle Seal Kit $24.98 |
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QK4643
Inner Axle Seal Kit
Individual Seal Installation Tools are sold on our
Front Axle
Shaft Tools Page
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TSB4643
Printed Version $6.99 ppd.
(mailed First Class to US addresses
only.) |
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Download Now!
TSB4644
Color
Front Axle Exploded Views and Parts Guide for
Excursion and 1999-2004 Ford Super Duty
14 pages. $4.99 |
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| TM4637
Printed Color
Front Axle Tech Manual
for Excursion and 1999-2004 Ford Super Duty
Includes service information and 2 pages of exploded
views $17.95 + shipping |
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Inner Axle Seal Set fits all 1999-2004 Super Duty front drive
axles. Quickly and easily press in new inner axle seals
without damage! Installation tool cups the seal so force
is only applied on the outer shell. Kit includes seal
installer, thrust plate, press screw assembly, and 2 seals. Tool made in U.S.A. Seals made in Canada.
| QK4643 Axle
Shaft Seal Kit for 1999-2004 F-250 and 1999-2001 F350 (except
2000-2004 F350 Dual Rear Wheel Trucks) equipped with the
Dana Model 50 front axle. $166.95 |
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| QK4644 Axle
shaft Seal Kit for 2002-2004 F250 & F350 Single Rear
Wheel, 1999-2004 F450, F550, and 2000-2004
F350 Dual Rear Wheel Trucks (Dana Model 60 Front Axle) $169.95 |
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| QU40244-2 One pair inner axle shaft seals only (NO TOOLS).
Fits all 1999-2004 Super Duty F250, F350, F450, F550 front drive
axles. (#35 on TSB4644 or TM4637 Diff
Exploded View Page)$49.96 |
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T1130
Optional Dana 60 Thrust Plate. If you already have
our QK4643 Set, order this Thrust Plate and you can use
your QK4643 Set to install the Inner Axle Seals on Super
Duty models with the Dana 60 axle. $32.97 |
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Why wait? DOWNLOAD
NOW!
Color
Illustrated,
Step-by-Step
Tech Service Bulletin
TSB4643
1999-2004 4x4 Ford Super
Duty
Inner Axle Seal Service
Includes
detailed
hub service procedures, wrench sizes, and torque specifications!!
5 pages, 17 color photos. 502KB. $4.49
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Individual
Small Parts for Ford Excursion
and 1999-2004 Ford Super Duty® |
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QU20023 Wheel Hub to
Knuckle O-Ring (#12 on TSB4644 or
TM4637 Axle Exploded View Page) $7.97 |
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QU20044 O-Ring for Factory
Ford Lock-Out Hub (#3 on TSB4644 or
TM4637 Axle Exploded View Page) $7.97 |
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QU20043 Snap Ring for
Factory Ford Lock-Out Hub (#1 on
TSB4644 or TM4637 Axle Exploded View Page) $7.97 |
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QU40233 Un-Shielded Outer Axle Shaft to
Knuckle Seal (Also referred to as a wheel seal) for
1999-2002 Excursion and Super Duty trucks (Will also
work to 2005 on Excursions and 2004 on Super Duty®)
(#16 on
TSB4644 or TM4637 Axle Exploded View Page)
$34.98 |
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QU20035 Shielded
Outer Axle Shaft to Knuckle Seal (Also referred to as a
wheel seal) for 2002-2005 Excursion and 2002-2004 Super
Duty trucks (Will not work on older model trucks)
(#16 on
TSB4644 or TM4637 Axle Exploded View Page)
$79.95 |
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QU20080 Hub to
Knuckle Studs with anti-corrosion coating. Sold
individually, but requires 4 per side.
(#9 on
TSB4644 or TM4637 Axle Exploded View Page)
$4.95 |
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QU20081 Hub to
Knuckle Flanged Nut. Sold individually, but requires 4
per side. (#27 on
TSB4644 or TM4637 Axle Exploded View Page)
$1.95 |
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T1123
Axle Shaft Puller
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T1124
Lockout Hub Puller |
QK4647
Inner Axle Seal Remover Set
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QU20039-2
Inner Axle Guide Set
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Inner Axle Shaft Guide Set. Super Duty front axles use
easily damaged plastic guides to center the axle shafts as they
are installed. The guides are located adjacent to the
inner axle seals. (Installed from the outside and pushed down
the axle tubes.) (#36 on
TSB4644 or TM4637 Diff Exploded View Page) Made in U.S.A.
| QU20039-2 Inner Axle Guide Set $29.98 |
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Brake Splash Shield. Original equipment
replacement part works on left or right side. 1999-2004. Fits F-250 and F-350
Super Duty®. Will not fit F450 or F550.
(#13 on TSB4644 or
TM4637 Axle Exploded View Page) Made in
U.S.A.
| QU40384 Splash Shield
$19.97 |
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Brake Splash Shield. Original
equipment replacement part works on left or right side.
2000-2004. Fits F-450 and F550 Super Duty®.
| QU40437 Splash
Shield $19.97 |
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1999-2004 Super Duty Front Axle
Tech Manual |
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TM4637 Super Duty Front Axle
Technical Manual
A color illustrated, step-by-step printed shop repair manual that
covers Front Hub Service (TSB4594), Axle Shaft Service
(TSB4610), Ball
Joint Service (TSB4591), and Inner Axle Seal Replacement
Service (TSB4643), including torque
specs all in one manual. Convenient 8˝" x 11" open flat book with plastic covers.
17 pages of technical information plus 2 pages of full color
exploded views.
(Choose USPS Priority Mail
for cheapest shipping option) $17.95 |
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Our Manuals make Great Gifts!! |
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Go to our
4x4repairmanuals.com website for more Super Duty Download and Print
Publications |
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Waiting for Spring
The snow is over 18" deep. A good snow year in the mountains will keep this self-propelled sprinkler
line working from May to October. |
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