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 Cast Iron NV4500 Tailshaft Housings
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NV4500 Parts Kits

NV4500 Parts

NV4500 Rebuild Manual

NV4500 Small Parts

TOOLS FOR SERVICING NV4500 TRANSMISSIONS

THIS PAGE HAS BEEN REPLACED BY OUR NEW NV4500 TOOLS PAGE!

Maintain and repair your NV4500 transmission with the right tool for the job.  Whether you are a shade tree mechanic or a top notch professional automotive technician, you will find our ever expanding selection of NV4500 service tools has the hard to find tools you need to keep your transmission in peak operating condition!    All our NV4500 service tools are Made in U.S.A.

Universal Tools Mainshaft Wrenches Lock Ring Pliers Bearing Installers
Supports Pullers Tools for Dodge Tools for GM
Order your PRINTED, FULL COLOR, 100+ Pages NV4500 Service Manual on our NV4500 Service Manual Page.  Covers:  Disassembly, Inspection, Exploded Views (yes!), Parts Guide, Assembly, Cover Service (yes!), Torque King® Installation, Service Notes, Specifications, FAQ, Tech Articles, and more!
 
ALSO Available in Download pdf. format so you can have it right away!  Full Color, 116 total pages. 28.8 MB.  NV4500DL Service Manual from NV4500 Service Manual Page
Universal Tools


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12 Point Impact Socket for Rear Housing Bolts  TORQUEPLUS® socket contacts the flanks of the fastener instead of the corners to help prevent "rounding" the bolt head.  Essential to remove those special, hi-torque, 12 point bolts that hold the aluminum tailshaft housing to the main case on all NV4500 transmissions.  Included with most NV4500 QuadKits with tools.   Made in U.S.A.

QT1020  Metric Impact Socket
Please Go To Our NEW NV4500 Tools Web Page

Torx Socket for NV4500HD Output Shaft Nut  ¼" drive socket is used to adjust the lock bolt in the Original Equipment split output shaft nut on 1998 and newer Dodge NV4500HD transmissions.  Included with  NV4500HD QuadKits with tools when the Genuine NVG mainshaft nut is supplied.   Made in U.S.A.

QT9205 Torx Socket Please Go To Our NEW NV4500 Tools Web Page

3/16"x8" Punch has the extra long shank required to remove NV4500 transmission shift fork roll pins and other hard to reach applications.  Included with most NV4500 QuadKits with tools.  Made in U.S.A.

QT9300 For Pricing and to Order go to our Please Go To Our NEW NV4500 Tools Web Page

Bearing Cup Remover has special flattened tip to remove wheel hub & transmission and pinion bearing cups without damaging the bearing bores.  We also use it to remove bearing cups from transfer case idler shafts and to knock out the front countershaft seal on NV4500 transmissions.  Made in U.S.A.  QT9301 For Pricing and to Order go to our QT9301 Page
80 oz Dead Blow Sledge Hammer is indispensable for installing differentials and removing rusted or stuck components without damaging critical machined surfaces.  A must have tool for any serious 4x4 mechanic.  Common uses include breaking NV4500 tailshaft housings loose, knocking rusted spindles free, installing differentials, removing stuck pinion gears, '94-'04 Dodge crossmember removal/installation, and freeing rims stuck to hubs on Fords and Chevy's.  At 5 lbs. it is small enough for one-handed operation, yet big and stout enough to handle all the power you can put into it with a two handed swing.  Made in U.S.A.   QT9018  For Pricing and to Order go to our QT9018 Page
MAINSHAFT WRENCHES

QT2000 29 Spline wrench

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Mainshaft Holding Wrench is used for keeping the mainshaft from rotating when removing or installing the mainshaft nut in the vehicle.  Included with 5th Gear and Nut Kits with tools. 1/2" Drive. Made in U.S.A.

QT2000 Dodge NV4500/4500HD 29 spline 4x4
Please Go To Our NEW NV4500 Tools Web Page
QT2056 3/4"Dr Dodge NV4500/4500HD 29 spline 4x4 Please Go To Our NEW NV4500 Tools Web Page
QT2011 Dodge NV4500HD 4x2 Spline Wrench
Please Go To Our NEW NV4500 Tools Web Page
QT2015 Dodge NV4500 Gas 6/V8 4x2
Please Go To Our NEW NV4500 Tools Web Page
QT2016 1994-2000 Dodge NV4500 Gas 6/V8 23 spline 4x4.
Please Go To Our NEW NV4500 Tools Web Page

QT2028 GM 4x4
Mainshaft Nut Wrench
GM 4x4 Output Shaft Nut Socket removes/installs the mainshaft nut on all GM 4500's with or without a vibration damper.  ¾" Drive. Required for all mainshaft related repairs when the transmission is equipped with a vibration damper (mainly diesel 4x4 applications).  Included with GM 4x4 Master & Complete Rebuild Kits with tools.  Made in U.S.A.
 
QT2028 GM 4x4 Mainshaft Nut Wrench
Please Go To Our NEW NV4500 Tools Web Page


QT2001 1/2" Drive


QT2036 3/4" Drive


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 Mainshaft Nut Wrench is a necessity to remove or install the mainshaft nut.  Required for all in-vehicle and bench repairs that involve mainshaft service including mainshaft fifth gear replacement. 1/2" Drive wrenches included with most  NV4500 QuadKits with tools
Dodge trucks with Cummins Diesel or V-10 have NV4500HD transmissions. Made in U.S.A.

1/2" Drive Wrenches:

QT2001 Dodge NV4500 4x4 29 spline & all NV4500HD models

 

Please Go To Our NEW NV4500 Tools Web Page

QT2002 Dodge Gas 6/V8 and GM 4x4 models without damper

 

Please Go To Our NEW NV4500 Tools Web Page


3/4" Drive Wrench
Fits all NV4500HD models plus Light duty 29 spline Dodge 4x4  transmissions.
QT2036 3/4 drive Mainshaft Nut Wrench Regular Please Go To Our NEW NV4500 Tools Web Page

BEARING INSTALLERS


QT2005
Input Bearing Installer


 

 

 

 

 

 

 


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 Bearing & Gear Installers  Quickly and easily install tapered  countershaft and mainshaft bearings without damage.  Included with many NV4500 QuadKits with tools. Made in U.S.A.

Countershaft and Input Shaft Bearing Installers

QT2004 Counter Shaft Front Bearing Installer
Please Go To Our NEW NV4500 Tools Web Page
QT2005 Input Shaft Bearing, Countershaft Rear Bearing, and Input Seal Installer, plus use to install the Inner Pinion Bearing on Dana-Spicer Model 60 Axles and GM 10 Bolt Axles.
Please Go To Our NEW NV4500 Tools Web Page

Mainshaft Rear Bearing Installers are used to press on the rear mainshaft bearing, Mainshaft 5th Gear, and GM 4x4 vibration dampers.  Includes hardened and threaded press rod to fit original equipment and most aftermarket mainshafts. Dodge 4x2 installers  will work on all NV4500 transmissions and GM Installers will also work on Dodge 4x4 models.
QT2003 Dodge 4x4 Rear Brg/Gear Inst Regular Please Go To Our NEW NV4500 Tools Web Page
QT2027 Dodge 4x2 Rear Brg/Gear Inst Regular Please Go To Our NEW NV4500 Tools Web Page
QT2045 GM Rear Brg/Gear Inst
Please Go To Our NEW NV4500 Tools Web Page


Pro Duty Mainshaft Rear Bearing installers are used to press on the rear mainshaft bearing, Mainshaft 5th Gear, and GM 4x4 vibration dampers.  Includes hardened 7/8" diameter threaded press rod with replaceable hardened stud that screws into the end of Torque King®, genuine NVG original equipment, and most aftermarket mainshafts.
QT2034PD Dodge 4x2
Please Go To Our NEW NV4500 Tools Web Page
QT2037PD GM
Please Go To Our NEW NV4500 Tools Web Page
QT2046PD Dodge 4x4
Please Go To Our NEW NV4500 Tools Web Page

 Bearing Cup Installers  Install those critically important and expensive bearing cups without damaging the precision machined bearing surfaces.  Faster, safer, and easier than using a punch.  (Use QT1802 with our QT1101 driver handle.) Made in U.S.A.  

QT1801 Input Bearing Cup Installer For Pricing and to Order go to our QT1801 Page
QT1802 Counter Shaft Front Bearing Cup Installer
For Pricing and to Order go to our QT1802 Page

Installer Driver Handles  For use with a variety of QuadTool  Seal and Bearing Installers.  Made in U.S.A. For Pricing and to Order go to our 4x4 TOOLS Page
QT1100 8"  Handle for general purpose use
QT1101 14"  Handle for axles and transmissions
LOCK RING PLIERS
Parallel Jaw Lock Ring Pliers provide compound leverage to remove/install most external lock rings found on 4x4 axles, transmissions, and transfer cases.  Easier to use on standard lock rings than the QT2007.  Jaws opens to approximately 1.25".  Made in U.S.A.  QT2030 For Pricing and to Order Please Go To Our NEW NV4500 Tools Web Page

QT2007SET



 
Special Modified Heavy Duty Lock Ring Pliers  Special, heavy-duty lock ring pliers is a must to remove/install the stout reverse clutch lock ring on all NV4500 transmissions.  Easily handles all NV4500 lock rings and most large lock rings found on other transmissions and transfer cases.  Replaceable jaws expand to 2.625".  Includes one set of standard jaws and one set of modified jaws.  Made in U.S.A.  For Pricing and to Order Please Go To Our NEW NV4500 Tools Web Page

QT2007SET

QT2007  With modified jaws only.

SUPPORTS

QT2006
Countershaft Support

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Countershaft Support is used to protect the countershaft front bearing and cup when pressing on the rear countershaft bearing.  The support slips inside the front cup and rests on your work bench or press bed.  Included with many NV4500 QuadKits with tools.  Made in U.S.A.
QT2006 Countershaft Support
Please Go To Our NEW NV4500 Tools Web Page


QT2008
1-2 Synchro Support

1-2 Synchro Support makes assembly of the 1-2 Synchronizer assembly a lot easier.  This tool supports the synchro hub while you compress the struts and slide the synchro sleeve into place.  Included with many NV4500 QuadKits with tools.  Made in U.S.A
QT2008  1-2 Synchronizer Support
Please Go To Our NEW NV4500 Tools Web Page

PULLERS

Bearing & Gear Puller Components
Speed the disassembly process of your NV4500 rebuild by using pullers specifically designed for the job! These pro quality tools are the same as shown on our NV4500 rebuild video.  Bearings are enclosed during pulling reducing the risk of breakage and injury.  We offer these mainly for the pro rebuilder.  For the one time rebuild, you probably already have generic pullers that will do the job, however, we want to make sure you know up front what extra tools you may need to perform a rebuild so we have made notes of possible alternatives for each jaw set.  Always use eye protection and appropriate safety measures when using these or any other puller.  If you are unsure of how to safely pull bearing components,  have us or a machine shop remove your bearings.  Made in the U.S.A. . 


QT2014
Base Puller Set

Bearing Puller is the base unit to use with the various optional jaws shown below. Three sets of legs allow you to handle all NV4500 4x2 and 4x4 pulling chores plus many other pulling applications.  Includes sleeve to hold 2 piece external jaws in place.
QT2014 Bearing Puller Set

Please Go To Our NEW NV4500 Tools Web Page


Bearing Puller Jaws





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 Bearing Puller Collet Jaws are used in conjunction with the QT2014 puller.  As an option you can use a bearing splitter with a center forcing attachment to remove the mainshaft 5th gear, mainshaft rear bearing, and countershaft rear bearing.  The same setup can be used on the countershaft front bearing if the bearing cage and rollers are removed. A bearing splitter supported in a hydraulic press is the fastest method to remove the input bearing.
QT2017 Mainshaft Rear Bearing Jaws Please Go To Our NEW NV4500 Tools Web Page
QT2018 Input Bearing Jaws
Please Go To Our NEW NV4500 Tools Web Page

QT2019 Countershaft Rear Bearing Jaws

 

Please Go To Our NEW NV4500 Tools Web Page
QT2020 Countershaft Front Bearing or Rear Jaws Please Go To Our NEW NV4500 Tools Web Page
QT2022 Dodge LD & GM 5th Gear Jaws
Please Go To Our NEW NV4500 Tools Web Page
QT2023 Dodge HD and 4x4 29 Spline 5th Gear Jaws Please Go To Our NEW NV4500 Tools Web Page


QT2021
Input Cup Remover Jaw Set

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Input Bearing Cup Remover Jaw Set makes removing the input bearing cup a whole lot easier.  Use with the QT2014 puller to quickly and easily remove the input bearing cup.  Optional methods you could try include slitting the cup with some precision torch work or welding a bead around the ID of the cup.  Theoretically, when the bead cools it will the shrink cup making removal possible.
QT2021 Input Cup Remover Jaw Set Regular Please Go To Our NEW NV4500 Tools Web Page

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