Parts for Dana Super 60 Coil Spring Front Axles in 2005-2010 Ford F-250, F-350 4x4 Trucks

We stock a wide selection of parts and special tools for the 2005-2010 Ford F-250 and F-350 Super Duty® 4x4 trucks. The 4x4 Ford Super Duty® line went through a major front axle redesign for the 2005 model year. The most obvious difference is the the 2005 to 2010 trucks have coil spring front suspension instead of leaf springs which were a mainstay feature of all previous F-250 4x4s all the way back to 1959. Less apparent is the 2005-2010 axle is a Dana Super 60 compared to standard Dana 50 and Dana 60 axles for the 1999-2004 models. The Dana Super 60 does share some components with the old Dana 60, however, the majority of parts are not interchangeable between the two axle models.

PAGE UNDER CONSTRUCTION, MANY MORE PARTS TO BE ADDED SOON!

Axle Identification
     
     
     
     
     
     
     
Axle Assemblies and Axle Housings
   
  Used Axle Housing for 2005-2006 F-250, F-350  
QU20305 2008 Ford Axle Shaft Assembly
     
     
     
     
Axle Shafts and Axle Shaft Snap Ring
QU40414 2005-2010 Ford F250, F350 Super Duty® Outer Axle Shaft Snap Ring fits in a groove machined in the Outer Axle Shaft to hold the Shaft in position in the wheel hub.
QU20073 Axle Shaft Support Bearing Kit for 2005-up Ford Super Duty replaces your original, worn Axle Shaft Support Bearing in the back of the wheel hub.
QU20042 Outer Axle Shaft for 2005-2010 Ford Super Duty® F250/F350 Original equipment replacement for a worn or broken outer axle shaft.
     
     
     
     
Axle Shaft Seals and Seal Kits for Inner Axle Shafts
QU40244 Ford 2005-2010 Super Duty® Inner Axle Shaft Oil Seals are genuine original equipment oil-bath type seals. Your Inner Axle Shaft Seals are located in the differential housing just outboard of the differential bearings. If you are leaking oil out the end of your axle tubes, these are the seals that need to be replaced.
QK4644 Adjustable Depth Inner Axle Shaft Seal Kit for Ford 2005-2010 Super Duty® Dana Super 60 Front Axles. Kit includes two Inner Axle Shaft Oil Seals and CNC Precision Machined Installation Tools to service the Inner Axle Oil Seals on 2005-2010 Ford Super Duty® Super 60 front drive axles.
QK4807 Fixed Depth Inner Axle Shaft Seal Kit for Ford 2005-2010 Super Duty® Dana Super 60 front drive axles. Quickly and easily press in new inner axle seals without damage to an exact, predetermined depth! Installation tool cups the seal so force is only applied on the outer shell.
QU20049 Outboard Axle Shaft Cartridge Type Dust Seal for 2005-2010 Ford Super Duty® Current Style Seal Design gets pressed in the end of the axle housing. It's function is to keep dust and debris from entering the axle housing tube.
QU40538 Outboard Axle Shaft to Axle Housing Seal for 2005-2010 Ford Super Duty® Early Style Design Seal presses on inner shaft next to the yoke. It's function is to keep dust and debris from entering the axle housing tubes.
Axle Shaft Seals and Seal Kits for Outer Axle Shafts
Seal replacement is required anytime the axle shaft is removed to prevent vacuum leaks and or water infiltration. Use the TS1530 (F250-F350) for damage free installation of the knuckle seal on the outer axle shaft and then use it to seat the axle shaft assembly in the knuckle to the proper depth. Link to Vehicle Make or Category Links
QU20052 2005-up Ford Super Duty Outer Axle Shaft to Steering Knuckle Seal or Vacuum Seal is a nearly 5-1/2" diameter, genuine original equipment Seal that presses on your outer axle shaft to seal the back of the steering knuckle. Install with TS1530 Seal Installer.
QK4680 2005-2010 Ford F-250, F-350 Super Duty Knuckle and Hub Seal Kit includes 2 Knuckle Seals, 2 wheel hub to knuckle o-rings, 6 special hub screws, 2 hub gaskets, and 2 lockout hub o-rings.

QK4678 2005-2010 Ford F-250, F-350 Super Duty Knuckle and Hub Seal Kit with Installer includes our heavy-duty TS1530 Knuckle Seal Installer, 2 Knuckle Seals, 2 wheel hub to knuckle o-rings, 6 special hub screws, 2 hub gaskets, and 2 lockout hub o-rings.

     
Axle Universal Joints
We stock 3 Axle Universal Joint choices for your 2005 and up Ford Super Duty®F-250 or F-350. Choose QU30332 for value, TK40715 for long life and no maintenance, or TK40724 for the ultimate combination for strength and durability. Link to Vehicle Make or Category Links
QU30332 Greaseable Axle U-Joint for Dodge Dana-Spicer Model 60 Front Axle Value priced with Hot-Forged cross and flexible rubber seals.

Please refer to QU30332 page for more details and ordering information.

TK40724 Torque King® Greaseable U-Joint Premium Cold-Forged cross and superior pressure-type seals, plus it is greaseable for unmatched life and durability!

Please refer to TK40724 page for more details and ordering information.

TK40715 Torque King® Premium Non-Greaseable U-Joint Original equipment type with Premium Cold-Forged cross and superior pressure-type seals.

Please refer to TK40715 page for more details and ordering information.

Ball Joints
Two sizes of Ball Joints are used on 2005-2010 Ford Super Duty 4x4 trucks. F250 and F350 models have 6000 pound capacity axles using factory lubed Ball Joints that are similar in size to those used in previous generation Super Duty/F350 front axles. F450 and F550 vehicles use larger, higher capacity greaseable Ball Joints which up the axle rating to 7000 pounds. Link to Vehicle Make or Category Links
QU40579 Original Equipment Ball Joint Set for 2005-2010 Ford Super Duty F250 and F350 4x4 trucks with 6000 pound Dana Super 60 front axles and coil spring front suspension.
QU80052 Greaseable Upper Ball Joint for 2005-2010 Ford F250, F350 Super Duty®
     
     
     
     
Brake Parts
     
     
     
     
     
     
     
Differential and Pinion Bearings (Individual)
QU50397 Differential Bearing Cup for all 2005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles. Use 2 per axle.

Please refer to QU50397 page for more details and ordering information.

QU50398 Differential Bearing for all 12005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles. Use 2 per axle.

Please refer to QU50398 page for more details and ordering information.

QU50400 Outer Pinion Bearing Cup for all 12005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles.

Please refer to QU50400 page for more details and ordering information.

QU50401 Outer Pinion Bearing for all 2005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles.

Please refer to QU50401 page for more details and ordering information.

QU50406 Inner Pinion Bearing Cup for all 2005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles.

Please refer to QU50406 page for more details and ordering information.

QU50407 Inner Pinion Bearing for all 2005 and up Ford Super Duty® F-250 and F-350 Model 60 Front Axles.

Please refer to QU50407 page for more details and ordering information.

     
     
     
     
     
     
Differential Bearing and Seal Kits
 

 

 

TK4897

QU40184 Timken® Differential Bearing Cup and Bearing Set Includes two each QU50397 Differential Bearing Cup and QU50398 Differential Bearing.

Please refer to QU40184 page for more details and ordering information.

 
Differential Parts
QU40206 Differential Shim Kit a choice of selective fit shims used to set ring gear backlash and differential bearing preload.

Please refer to QU40206 page for more details and ordering information.

QU40343 Differential Cap Bolt two of these Grade 8 bolts are used for each differential bearing cap.

Please refer to QU40343 page for more details and ordering information.

     
     
     
Gaskets and Gasket Makers
Dan the Gear Man® Product Note: Orange or Gray RTV sealant was used by Dana-Spicer to seal the differential cover. We stock Ultra Gray RTV Sealant which has high adhesion and excellent resistance to synthetic lubricants, or if you prefer a cut gasket, order QU40367. Link to Vehicle Make or Category Links
QU40367 Differential Cover Gasket for Model 70 Axles These genuine Dana-Spicer gaskets will also work on Dana 60 axles. Dan the Gear Man® Tech Note: RTV sealant instead of Gaskets were used during the factory assembly of your axle. Made in U.S.A.

Please refer to QU40367 page for more details and ordering information.

S82194 Ultra Gray RTV Sealant combines high adhesion and resistance to both conventional and synthetic gear lubes. The perfect choice to seal the differential cover on your Ford Super Duty®.

Please order your S82194 Ultra Gray RTV Sealant from our Shop Supplies Web Page.

     
     
Hubs and Hub Parts
QU20046 Lockout Hub Gasket and O-Ring Kit. Includes 1 adhesive gasket, 1 Hub Lock Body O-Ring, and 3 Hub Screws.
QU20045 2005-2010 Ford Super Duty® Wheel Hub to Steering Knuckle O-Ring is a genuine original equipment O-Ring that fits in a groove in your wheel hub.
QU20181 Ford Super Duty® Hub-Lock to Wheel Hub O-Ring is a genuine original equipment, special synthetic O-Ring that fits in a groove in your hub-lock assembly. Photo shows 2 O-Rings.
QU20073 Axle Shaft Support Bearing Kit for 2005-up Ford Super Duty replaces your original, worn Axle Shaft Support Bearing in the back of the wheel hub.
     
     
Manuals and Technical Information
     
     
     
     
     
     
     
Miscellaneous Parts
QU90009 Universal Axle Service Pack is the Bargain Priced Chemical Service Pack included in many of our QU series Differential Bearing Kits. You get Threadlocker for the ring gear bolts, diff cap bolts, and pinion nut, QU90008 Gear Marking Compound for checking the tooth pattern on your gear set, Blue RTV sealant for the diff cover and a small brush to apply the Gear Marking Compound.
     
     
     
     
     
     
Pinion Seals and Pinion Yokes
2005-2010 Ford Super Duty 4x4 trucks with Dana 60 front axles use a two piece pinion sealing system. An outer wiper seal protects the inner oil seal from road debris. The seals are the same for all years and models. We stock the outer and both original equipment inner Pinion Seals for your Super Duty® F-250 and F-350 4x4 truck. Link to Our Ford Page Index
QU40397 Pinion Wiper V-Seal protects QU40402 Pinion Seal from road splash.

Please refer to QU40397 page for more details and ordering information.

QU40402 Pinion Seal for 2005-2010 Dana Super 60 Front Axles in Ford F250 and F350 4x4 trucks
QU40893 29 Spline Pinion Yoke Without Slinger for Dana 60 front alxes. 2005-Up Super Duty® and Super 60 front axles.

Also available while supplies last: QU40893U Used Pinion Yoke
QU40709 U-Joint Strap and Bolt Kit for attaching the front driveshaft u-joint to your Dana 60 front pinion yoke
Ring and Pinion Kits
     
     
     
     
     
     
     
Small Parts
QU40022 Pinion Nut is a single use nut that should be replaced anytime it has been removed.

Please refer to QU40022 page for more details and ordering information.

QU40023 Hardened Pinion Flat Washer fits between the pinion yoke and pinion nut.

Please refer to QU40023 page for more details and ordering information.

QU40086 Ring Gear Bolt 12 of these nonreusable bolts are used to join the ring gear to the differential case.

Please refer to QU40086 page for more details and ordering information.

QU40099 Outer Pinion Slinger fits between the pinion yoke and outer pinion bearing.

Please refer to QU40099 page for more details and ordering information.

QU40356 Pinion Preload Spacer or crush sleeve fits between the outer pinion bearing and a shoulder on the pinion stem.

Please refer to QU40356 page for more details and ordering information.

Steering Knuckles
     
     
     
     
     
     
     
Steering Linkage Parts
     
     
     
     
     
     
     
Suspension Parts
     
     
     
     
     
     
     
Tools
Dan the Gear Man® Product Note: Having the right special tool not only saves time, but it also minimizes the chance of damaging a part or yourself when working on your front axle. Some tools, like TS1530 Knuckle Seal Installer are an absolute necessity, others such as QT1158 Diff Bearing Installer can be real time savers, but are not indispensable. Link to Vehicle Make or Category Links
TS1530 Knuckle to Axle Shaft Seal Installer for 2005-up Ford Super Duty® F-250, F350 4x4 Trucks Use to install those easily damaged and expensive QU20052 axle shaft to knuckle seals on your outer axle shaft. TS1530 is also used to correctly seat the seal and shaft assembly into the steering knuckle at the correct depth.
TS4511 Press Set Complete Tool Sets for replacing the pressed in Ball Joints on 1999-2004 Super Duty® F250 and F350 front drive axles. These Sets feature our long-throat M1065 C-Frame Press and the correct adapters to replace both original equipment and most aftermarket Ball Joints.
QK4647 Inner Seal Remover Set is a real time saver! Driver slips through the axle shaft seal guides and knocks out those tricky inner axle shaft seals in a flash!

Please refer to QK4647 page for more details and ordering information.

QT1126 Universal Model 50/60 Inner Axle Shaft Seal Installer fits all 1999-2004 Super Duty® and 2000-2005 Excursion Model 60 and Model 50 front drive axles. Depth that seal is installed is set by the operator. Use with QT1133 and QT1130.

Please refer to QT1126 page for more details and ordering information.

QT1128 Model 60 Inner Axle Shaft Seal Installer with Depth Stop fits all 1999-2004 Super Duty® 4x4 trucks with Dana-Spicer Model 60 front drive axles. Depth that seal is installed is controlled by the tool. Use with QT1133 and QT1130.

Please refer to QT1128 page for more details and ordering information.

QT1130 Dana 60 Thrust Plate is used in conjunction with QT1133 and QT1126 or QT1128 to install the Inner Axle Shaft Seals on your 1999-2004 Super Duty® 4x4 truck with Dana-Spicer Model 60 front drive axles.

Please refer to QT1130 page for more details and ordering information.

TS1530 2005-2010 Ford F-250, F-350 Super Duty Knuckle Seal Installer Use to install those easily damaged and expensive axle shaft to knuckle seals on your outer axle shaft.
QT1133 Press Screw Assembly for Dana/Spicer Model 50 and 60 front drive axles. Use with the QT1126 or QT1128 Seal Installer and QT1130 Thrust Plate.

Please refer to QT1133 page for more details and ordering information.

TS4644 Model 60 Inner Axle Shaft Seal Tool Set works on all 1999-2004 Ford Super Duty® Model 60 front drive axles. Quickly and easily presses in new original equipment inner axle seals without damage! Installation tool cups the seal so force is only applied on the outer shell. Kit includes QT1126 Model 50/60 Seal Installer, QT1130 Model 60 Thrust Plate, and QT1133 Press Screw Assembly.

Please refer to TS4644 page for more details and ordering information.

TS4807 Model 60 Inner Axle Shaft Seal Tool Set with Depth Stop works on all 1999-2004 Super Duty® Model 60 front drive axles. Quickly and easily presses in new inner axle seals without damage! Installation tool cups the seal so force is only applied on the outer shell. Kit includes QT1128 Model 60 Depth Stop Seal Installer, QT1130 Model 60 Thrust Plate, and QT1133 Press Screw Assembly.

Please refer to TS4644 page for more details and ordering information.

QT2005 Inner Pinion Bearing Installer Makes it easy to quickly install your inner pinion bearing without damaging the bearing or pinion. Use with shop press or hammer.

Please refer to QT2005 page for more details and ordering information.

QT1088 Differential Press Step Plate is used when pulling and/or installing your differential bearings. These plates fit in the axle shaft hole of your differential. Use as a push plate for bearing removal or to support the differential when pressing on new bearings.

Please refer to QT1088 page for more details and ordering information.

QT1098 Differential Master Bearings are an absolute necessity to determine differential shim pack dimensions. Required any time a ring and pinion set and or differential case is replaced or when the bore faces are trued. Precision machined from solid tool steel. Sold in pairs.

Please refer to QT1098 page for more details and ordering information.

QT1805 Inner Pinion Bearing Cup Installer is used in conjunction with a Driver Handle and hammer to seat the inner pinion bearing cup in your front axle housing.

Please refer to QT1805 page for more details and ordering information.

QT1812 Outer Pinion Bearing Cup Installer is used in conjunction with a Driver Handle and hammer to seat the outer pinion bearing cup in your front axle housing.

Please refer to QT1812 page for more details and ordering information.

QT1158 Differential Bearing Installer makes a hard job easy. The raised inside ridge matches against inner differential bearing race allowing you to easily press or drive on QU50398 differential bearing until the bearing is fully seated against the differential adjusting shims.
QT1100 Series Driver Handles are used in conjunction with our seal and bearing cup installers.
QT9205 Torx® Socket Bit for NV4500HD Output Shaft Nut and Ford Super Duty Hub-Locks ¼" drive socket is used to remove/install the lock out hub screws on 2005-up Ford Super Duty front axles.
Wheel Bearings and Seals
  Vehicle has non-serviceable unitized hub and bearing assemblies, see Hub Section  
     
     

This photo of a Bald Eagle perched in a Cottonwood tree
along Clear Creek was taken from the rear door of our shop.